SNCR/SCR escaped ammonia monitoring solution
In the monitoring of denitration process gas, the detection of the escape ammonia (residual ammonia) concentration at the outlet is very important, because escape ammonia is one of the indicators reflecting and evaluating the denitration efficiency. At the same time, the excess ammonium salt generated by the escape ammonia will seriously affect the subsequent air pre-conditioner And other equipment are running normally, so NH3 escape monitoring is also the focus and difficulty of the current flue gas monitoring in the domestic denitration process.
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Gas |
Range |
Resolution |
Repeatability |
Linearity |
Response time |
Drift |
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NH3 |
0-10ppm |
0.1ppm |
≤1%FS |
≤2%FS |
≤1S |
≤ 1%FS |
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Warm up |
30min |
Digital output |
RS232/485 |
analogue |
4-20mA max load 900Ω |
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Power supply |
AC100-240V/47-63Hz 3KW |
Replay output |
Load capacity:AC/DC 4V/1A;concentration limitation alarm、light intensity abnormal alarm, laser detector temperature abnormal alarm |
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Optical path length |
1-3 meters |
Sampling gas temperature |
≥10℃ non-condensing |
Sampling gas pressure |
Atmosphere ±10kPa |
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Gas flow |
≤6L/min |
Ambient temperature |
-20~55℃ |
Ambient pressure |
70kPa-120kPa |
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Purging gas |
0.4-0.6MPa compressed air or N2 |
Protection classe |
IP65 |
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Dimension |
1800X800X650mm |
New weight |
120kg |
In the field of large-scale combustion of fossil fuels, such as coal-fired power plants, pre-combustion or post-combustion NOX control technology denitration devices are installed. Post-combustion NOX control technology can be selective catalytic reduction The SCR method can also be a selective non-catalytic reduction method (SNCR), but no matter which method is used, the basic principle is the same, that is, the ammonia is reacted with nitrogen oxides by injecting into the reactor to produce water And N2. The injected ammonia can be directly in the form of NH3, or it can be first released through urea decomposition to obtain NH3 and then injected. Regardless of the form, the total amount of ammonia injected and the spatial distribution of ammonia in the reaction zone can be controlled. Reduce NOX emissions.
Too little ammonia injection will reduce the reduction and conversion efficiency. Excessive ammonia injection will not only reduce NOX emissions, but the excess ammonia will cause NH3 to escape from the reaction zone. The escaped NH3 will react with the sulfate produced in the process. Ammonium sulfate is formed, and most of them are ammonium bisulfate. The ammonium salt will precipitate on the surface of the solid components downstream of the boiler tail flue, for example: the precipitation on the fan surface of the air preheater will cause severe equipment corrosion and therefore bring about expensive maintenance costs. Ammonia escape also occurs when the distribution of injected ammonia in the reaction zone does not match the distribution of NO and NO2. The escape of high ammonia content accompanied by the decrease in NOX conversion efficiency is a very bad phenomenon and a serious problem(1) The escaped ammonia gas is a waste of funds and environmental pollution;
(2) Ammonia escape will corrode the catalyst module, cause catalyst deactivation (ie failure) and blockage, and greatly shorten the catalyst life;
(3) Escaped ammonia gas will generate ammonium sulfate (corrosive and cohesive) with SO3 in the air, which will block and corrode the heat storage element of the air preheater located downstream from the out of stock;
(4) Excessive escaping ammonia will be absorbed by fly ash, which will cause the aerated block (grey brick) to be unavailable for sale;The company has strong R & D capabilities covering the entire industry chain. It is a research and development type gas analyzer enterprise that integrates sensor R & D and production, instrumentation R & D and production, gas online analysis system R & D and production, and on-site operation and maintenance services.
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